煆焼

Calcination is a chemical process that involves heating a substance to high temperatures in the supply of air or oxygen. This thermal treatment causes the decomposition or transformation of the material, often leading to the removal of volatile components, water, or other impurities. Calcination is commonly used in various industries, such as metallurgy, ceramics, cement production, and the chemical industry.

Introduction to Calcination

During calcination, volatile substances, such as water, carbon dioxide, or certain gases, are released, leaving behind a salt, the non-volatile components of the material.

Cement Testing for Compliance

Cement Testing for Compliance

The compliance of cement with standards such as EN 197 / ASTM C 150 is a quality requirement. Quality assurance of the raw materials used in calcination and also during the clinker production is necessary. Carbolite Gero offers different furnaces that help to guarantee quality requirements are met during the production cycle.

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The Calcination Process

Some substances undergo chemical changes during calcination, decomposing into simpler or more stable compounds. For example, certain metal carbonates decompose into metal oxides and carbon dioxide upon calcination. Calcination can change the physical and chemical properties of the material, leading to the formation of new crystal structures or phases.

One of the most well-known examples of calcination is the conversion of limestone (calcium carbonate) into quicklime (calcium oxide) by heating it at high temperatures:

CaCO3 (limestone) → CaO (quicklime) + CO2 (carbon dioxide) > 900°C

Calcination is an essential step in many industrial processes, contributing to the production of various materials, chemicals, and products at temperatures up to 1500°C.

Calcination furnaces

  • 最高温度(℃): 1100°C
  • 炉内容積: 3L、7L
  • ISO 1171:2010, ASTM D3174-04:2010, ASTM D4422に準拠しています。
1300℃までの卓上サイズ5種
1300℃、最高350リットルまで
  • 最高温度(℃): 1200 - 1300 °C
  • 容積: 131 ~ 400 リッター
1400℃到達まで40分
  • 最高温度(℃): 1400 - 1600 °C
  • 炉内容積: 3 ~ 35 リッター
  • 最高温度(℃): 1100 °C
  • 1分当たりの往復回転運動数:1-8回
  • 各方向に314°回転
  • 最高温度(℃): 1150 °C
  • 作業管回転数1.5~10 rpm
  • 1または3ゾーン温度制御

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