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IQ-S (Sledge) Compact Automated Quench System

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The IQ-S was specifically developed for the treatment of small and sensitive components. It combines uniform heating, a controlled process atmosphere and a rapid, automated quenching mechanism in one compact, user-friendly system.

概要 Possible configurations

最高温度
1100 °C or 1200 °C		作業管最大外径 Ø
110 mm
加熱長
500 mm		加熱ゾーン数
1ゾーン、及び3ゾーン

OPERATING PRINCIPLE

An automated transfer system moves the sample precisely between the heating and cooling zones. This enables an extremely rapid transition from the process temperature to the quenching stage without removing the component and while continuously maintaining a controlled process atmosphere, such as inert gas or vacuum.

This significantly improves process reliability and component quality.

Possible sample-holder materials include:

  • Graphite
  • Inconel
  • APM

BILD

1. Overview shows the sled in the hot zone

2. Overview shows the sled in the quenching zone

3. Overview shows the sled in the loading zone

PROCESS SEQUENCE

  1. Evacuation and subsequent purging of the process chamber
  2. Heating with a controlled temperature ramp
  3. Optional holding at the target temperature
  4. Quenching by transferring the sample between zones
  5. Purging of the process chamber

KEY BENEFITS

  • Combines multiple process steps in a single system
  • Fast and controlled quenching cycles
  • High reproducibility through automation
  • Suitable for different process-gas atmospheres, including reactive gases
  • Controlled process atmosphere maintained in both zones

Tube Furnaces with quenching - IQ-S (Sledge) Technical Data

IQ-S IQ-L IQ-M IQ-O
Usable Volume [mm³] 50x50x350 iD50x 200 D50 x 500 50 x 250 D 100
Usable Volume [L] 7 l 8 l 17 l (Medienplan)
Maximum temperature [°C] of oven/sample 1200 1700 / 1600 1350 / 1200 1300
Number of heating zones 1 1/3 1/3
Max. outer tube diameter [mm] 80 110 mm / inside 99
Heating element MoSi2 CrAlFe CrAlFe (APM)
Thermocouple Type S Type B Type S Type K
Tube material Ceramics Inconel / Quartz APM Quartz glass
Heated Length [mm] 500 HTRV 250 or 500mm
FHA 200 or 500mm 		200 / 500
Homogeneous zone +/- 5 K [mm] 75 300
External Dimensions H x W x D [mm³] 1900 x 4000 x 1400 2100 x 720 x 700
2000 x 1200 x 800 		1700 x 2500 x 1600 -
Mechanism Automatic movement of the sample Manual movement of the sample Automatic Movement of the Oven Manual movement of the sample