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Customised products


The products detailed below are examples from the extensive list of custom designed and built products which Carbolite has manufactured. If you are looking for a similar product, or require a product for a special application, we would be pleased to discuss this with you.

 

Special heat treating test furnace


  • Designed to rapidy heat a compound to a liquid state in a ceramic crucible;
  • Maximum operating temperature : 1100°C;
  • The aggressive characteristics of the liquid solution mean that an alloy liner extends the full length of the internal chamber to protect the heating elements and insulation;
  • The system is designed for easy up/down movement of a vertical tube furnace - this allows for convenient insertion and removal of the fixed pedestal supported crucible from the furnace chamber;
  • With the furnace in the lowered position, and the crucible and molten solution exposed, a second step in the process occurs when a metal block is inserted into the solution;
  • A temperature monitoring thermocouple is then brought down into the metal block and crucible, at which point the furnace is again raised to heat the total load to the desired temperature.
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Furnace for thermal testing of turbine blade materials


  • Fully automated custom designed furnace system incorporating a two axis robot arm and mechanism which picks a single billet from a multiple storage tray and positions it on the furnace loading hearth;
  • The sample is then raised into the furnace hot zone for a specified time and then removed;
  • This thermal cycling system provides a fully automated process to calibrate thermal indicator paints of test samples in the simulation of temperature experienced by turbine blades.
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Large bore split tube furnace


  • Large bore split tube furnace to accommodate 250mm diameter tube;
  • Incorporates far-hinge vertical stand design for ease of use;
  • Each furnace half can be hinged completely away from the vertically supported tube;
  • Split design allows fast cooling of process;
  • A separate control cabinet is connected to the furnace with 2m conduit.
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400°C Clean room oven


  • Custom size Class 10,000 clean room oven;
  • Designed to heat treat arterial stents;
  • The chamber is divided into four independent zones of control;
  • The multi-zone design, combined with four top mounted fans, provides excellent thermal uniformity;
  • A movable trolley is provided to easily insert / remove a load support from the heated chamber.
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Thermal cycling rig


  • For long term thermal cycling at temperatures up to 1200°C to evaluate performance of new bond-coat/ceramic layers
  • Vertical tube furnace with electrically operated hearth below it, which holds the coating samples for evaluation
  • When the thermal cycle starts, the samples are raised into the hot zone and the furnace is heated to 1135°C
  • After one hour at temperature, the samples are lowered into a quench area and cooled to 80°C - they are then automatically raised back into the hot zone and the cycle starts again
  • Each thermal cycle lasts approximately 70 minutes and up to 20 cycles/day can be completed in 24 hours
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Split tube furnaces


  • Vertically split furnace designed for tensile testing
  • A 10mm wide slot on the split line of the two halves accepts an extensometer
  • Working zone : 80mm diameter x 70mm heated length
  • Maximum working temperature : 1600°C
  • Heated by molybdenum disilicide 'U' tupe elements
  • Single zone control
  • Power rating : 1.4kW
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Rotating tube furnace


  • Specially designed tube furnace for powder processing
  • Maximum operating temperature 1200°C
  • Heated length of 1000mm, divided into three independently controlled zones to allow a temperature gradient to be achieved
  • Total work tube length is 1800mm
  • Up to 5 litres of material can be processed at any one time under an inert atmosphere
  • A rotating work tube, which can be tilted to control throughput, ensures there is minimal agglomeration
  • The speed of rotation can be adjusted from 2rpm to 12rpm and the angle of tilt between 0 - 10° from horizontal
  • Material is fed into the 75mm diameter work tube via a vibrating feeder equipped with a speed controller and five litre hopper
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Rotating tube furnace


  • Designed to cure coatings on fine powders which are used for vitreous enamelling
  • Maximum temperature - 500°C
  • Tube heated length - 2000mm
  • Temperature uniformity ± 10°C over central area
  • 3 zones
  • Power rating 90kW
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8-zone gradient tube furnace


  • For the evaluation of refractories, tiles, sanitaryware, tableware and asscociated products
  • Maximum temperature - 1600°C
  • All zones reach 1250°C from ambient in 40 minutes
  • Heated length - 800mm
  • Heating is provided by 32 silicon carbide spiral cut elements (4 to each zone mounted vertically down both sides of the heated chamber)
  • Maximum power 18kW
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