Customised products The products detailed below are examples from the extensive list of custom designed and built products which Carbolite has manufactured. If you are looking for a similar product, or require a product for a special application, we would be pleased to discuss this with you.
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 | | Special heat treating test furnace
- Designed to rapidy heat a compound to a liquid state in a ceramic crucible;
- Maximum operating temperature : 1100°C;
- The aggressive characteristics of the liquid solution mean that an alloy liner extends the full length of the internal chamber to protect the heating elements and insulation;
- The system is designed for easy up/down movement of a vertical tube furnace - this allows for convenient insertion and removal of the fixed pedestal supported crucible from the furnace chamber;
- With the furnace in the lowered position, and the crucible and molten solution exposed, a second step in the process occurs when a metal block is inserted into the solution;
- A temperature monitoring thermocouple is then brought down into the metal block and crucible, at which point the furnace is again raised to heat the total load to the desired temperature.
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 | | Furnace for thermal testing of turbine blade materials
- Fully automated custom designed furnace system incorporating a two axis robot arm and mechanism which picks a single billet from a multiple storage tray and positions it on the furnace loading hearth;
- The sample is then raised into the furnace hot zone for a specified time and then removed;
- This thermal cycling system provides a fully automated process to calibrate thermal indicator paints of test samples in the simulation of temperature experienced by turbine blades.
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 | | Large bore split tube furnace
- Large bore split tube furnace to accommodate 250mm diameter tube;
- Incorporates far-hinge vertical stand design for ease of use;
- Each furnace half can be hinged completely away from the vertically supported tube;
- Split design allows fast cooling of process;
- A separate control cabinet is connected to the furnace with 2m conduit.
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 | | 400°C Clean room oven
- Custom size Class 10,000 clean room oven;
- Designed to heat treat arterial stents;
- The chamber is divided into four independent zones of control;
- The multi-zone design, combined with four top mounted fans, provides excellent thermal uniformity;
- A movable trolley is provided to easily insert / remove a load support from the heated chamber.
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 | | Thermal cycling rig
- For long term thermal cycling at temperatures up to 1200°C to evaluate performance of new bond-coat/ceramic layers
- Vertical tube furnace with electrically operated hearth below it, which holds the coating samples for evaluation
- When the thermal cycle starts, the samples are raised into the hot zone and the furnace is heated to 1135°C
- After one hour at temperature, the samples are lowered into a quench area and cooled to 80°C - they are then automatically raised back into the hot zone and the cycle starts again
- Each thermal cycle lasts approximately 70 minutes and up to 20 cycles/day can be completed in 24 hours
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 | | Split tube furnaces
- Vertically split furnace designed for tensile testing
- A 10mm wide slot on the split line of the two halves accepts an extensometer
- Working zone : 80mm diameter x 70mm heated length
- Maximum working temperature : 1600°C
- Heated by molybdenum disilicide 'U' tupe elements
- Single zone control
- Power rating : 1.4kW
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 | | Rotating tube furnace
- Specially designed tube furnace for powder processing
- Maximum operating temperature 1200°C
- Heated length of 1000mm, divided into three independently controlled zones to allow a temperature gradient to be achieved
- Total work tube length is 1800mm
- Up to 5 litres of material can be processed at any one time under an inert atmosphere
- A rotating work tube, which can be tilted to control throughput, ensures there is minimal agglomeration
- The speed of rotation can be adjusted from 2rpm to 12rpm and the angle of tilt between 0 - 10° from horizontal
- Material is fed into the 75mm diameter work tube via a vibrating feeder equipped with a speed controller and five litre hopper
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 | | Rotating tube furnace
- Designed to cure coatings on fine powders which are used for vitreous enamelling
- Maximum temperature - 500°C
- Tube heated length - 2000mm
- Temperature uniformity ± 10°C over central area
- 3 zones
- Power rating 90kW
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 | | 8-zone gradient tube furnace
- For the evaluation of refractories, tiles, sanitaryware, tableware and asscociated products
- Maximum temperature - 1600°C
- All zones reach 1250°C from ambient in 40 minutes
- Heated length - 800mm
- Heating is provided by 32 silicon carbide spiral cut elements (4 to each zone mounted vertically down both sides of the heated chamber)
- Maximum power 18kW
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